cut off tool vs angle grinder

A Comparison between Cut off Tool vs Angle Grinder

You might have used many cutting tools, but picking the right cutting tool for your project is a tricky task. Making the difference between tools is challenging because most of them are handheld tools.

These tools include a cut-off tool and an angle grinder, and be aware of this writing to help you choose the right tool to choose from using either one or both.

Both have similarities and dissimilarities.

With this point in mind, let’s look at the comparison between the cut-off tool vs angle grinder.

What is the Cut-off Tool?

A Comparison between Cut off Tool vs Angle Grinder 1

If you require to sharpen or cut a metal piece, the one-handed and compact cut-off tool will be the best solution. The cut-off tool’s cutting disc is aligned at a right angle to the tool’s shaft, and it contains a 1HP motor. However, please don’t assume that it can cut a thick metal piece, it is eligible for cutting thin metal pieces.

It is a lightweight tool, and you can control it using one hand only. If you may not have full control, it may work against you.

What is an Angle Grinder?

A Comparison between Cut off Tool vs Angle Grinder 2

Compared to a cutting tool, an angle grinder is a little bit bigger and portable as well. The other name of an angle grinder is a side grinder that is equipped with a motor ranging from 3 – 7 HP. Its grinding disc is more extensive, and its size range is between 4 ½” – 9”. Thus, it has become a great option in accomplishing a wide range of heavy-duty tasks.

Angle Grinder vs Cut-off Tool – Technical Comparison

angle grinder vs cut off tool

Now we will look at the bigger picture of the cut-off tool vs angle grinder.


Using a cutting tool, you will be able to cut metal pieces only. On the other hand, an angle grinder is a versatile tool that will allow you to do the cutting, sharpening, grinding, or polishing type work. This means an angle grinder can accomplish a wide range of tasks. Also, it is a handy tool that you can use in more than just cutting a material. All you have to do is choose a separate disc or blade that is made for the specific needs set by the manufacturer.

Operational Method

Following a separate method, both tools are operated. One hand is enough to run a cut-off tool. Operating a cutting tool is easy because of its lightweight nature. On the other side, you will require both hands to operate an angle grinder because controlling is mandatory while operating it.

Furthermore, the use of both hands means that the cut is steady during use. As a result, it is best suited for heavy-duty tasks.

Additionally, while working with an angle grinder, requires more space compared to a cutting tool. In contrast to cutting tools, it can be used on various surfaces such as concrete, thin metallic materials, tiles made of porcelain and ceramic, etc.

For different surfaces, a user will require to change the blade only. It shows you the versatility level. Cutting-off tools are the best pick for lightweight tasks only.

Tool Position

As stated earlier, cutting-off tools are small, and the blade position is vertical on the grinder trench. Then again, the cutting head of an angle grinder is in one corner of the drive trench. As a result, an angle grinder can efficiently perform heavy-duty jobs.

You may think that an angle grinder head would prevent the artisan from working on the blade. Though, while removing small parts of any machine like frozen bolts, an angle grinder is the best solution.


Cutting tools and angle grinders come with both corded and cordless options. Cutting tools consist of light-duty motors that come around 1HP.

3 – 7HP motor is used in an angle grinder. Compared to a cutting tool, an angle grinder is sturdy and big enough.

An air cut-off tool is a wise pick for a compact space where great tools like angle grinders are unable to reach.

It means an air cut-off tool can reach all the tightest places, and an angle grinder is the king of versatility.

Air Cut-off Tools Vs. Angle Grinder – Which one is Best-suited?

Now you have got a bigger picture of the difference between the cut-off tool vs the angle grinder. So, how will you determine which tool is best suited for your project?

The truth is, it all depends on the projects in your hand.

Learn the size and type of material in your project. If the material length is less than 3”, a cut-off tool will be a wise pick. And for more than 3” length material, an angle grinder is the best option.

Whatever tool you choose for your project, maintaining all the safety features is significantly essential since both tools generate flying particles, which can be harmful.