10 Best Plasma Cutter Under 500 | Top 10 of 21st Century

best plasma cutter under 500
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Lotos Plasma Cutter LTP5000D 50-Amp

Cuts through thick metals due to IGBT/ MOSFET-based transistor.

Output: 10~50 Amp
Cutting Depth: 1/2-inch
Weight: 26 lbs.
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Forney Plasma Cutter 261 261 140 FC-i

An impressive flux-core capability comes with the Forney’s 140 FC-i welder.

Output: 140 Amp
Cutting Depth: 1/4-inch
Weight: 19 lbs.
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Forney Plasma Cutter 271 140 Amp

The Easy Weld 140 MP of Forney 271 multi-functions as 3-in-1 processor welding machine!

Output: 10~140 Amp
Cutting Depth: 1/4-inch
Weight: 24.81 lbs.

Different Uses & Applications – About Plasma Cutters Worth of Your Money

Since the 20th century, plasma cutters have been broadly used for 2-dimensional and 3-dimensional metal cutting.

Here’s a little insight on what you can accomplish with your crackerjack plasma cutter:

  • Computer Numerical Control (CNC) Cuts
  • Metal Artworks
  • Demolitions
  • Fabrications
  • Thin Metal Processing
  • Scraping
  • Welding
  • Dismantling
  • Agricultural Maintenance
  • Factory Maintenance
  • Industrial Cutting
  • Automotive Industry
  • Home Maintenance & Repair

Top 10 Plasma Cutters Under $500 – Best of 21st Century That Your Expertise Is Missing

Deciding which plasma cutter to choose for your work is not always easy, we understand… Plasma cutters tend to be pretty expensive. And if you’re a DIY enthusiast, certainly you wouldn’t want to spend $700-$900 behind occasional metal cutting or welding! Absolutely logical!

Now, if you’re a professional, you definitely require a welding unit. The cutting machine must include dual voltage, protective layer, high amperage, clear screenplay, high-speed cutting torch, precise cut – all for legit work purpose… Does that mean you, lavishly, need to spend $1000 for a machine?

Well… Not at all! Why waste that much when you can cover all criteria under a compact budget of $500?

You can be both economical and proficient in plasma cutting within only $500 invested. How? To know that, keep hooked on below – to our extensively researched reviews – on the TEN best plasma cutters under USD 500… Along with, bring the best of 2020 to your home as well!

Quick Comparison of 10 Best Plasma Cutter for the Money

ProductKey SpecificationsMore Info
lotos plasma cutter

Lotos Plasma Cutter LTP5000D

Output: 10~50A
Cutting Depth: ½-inch
Weight: 26 lbs.
Input Power: 110V/220V
Price
forney plasma cutter

Forney Plasma Cutter 261 140 FC-i

Output: 140 Amp
Cutting Depth: 1/4-inch
Weight: 19 lbs.
Input Power: 120V
Price
forney plasma cutter

Forney Plasma Cutter 271

Output: 10~140 Amp
Cutting Depth: 1/4-inch
Weight: 24.81 lbs.
Power Source: Cordeed Electric
Price
SUPER DEAL CUT50 Plasma Cutter

SUPER DEAL CUT50 Plasma Cutter

Output: 20~50 Amp
Cutting Depth: 1/2-inch
Weight: 24.4 lbs.
Input Power: 110V/220V
Price
PRIMEWELD 50A CUT50D Plasma Cutter

PRIMEWELD 50A CUT50D Plasma Cutter

Output: 10~50 Amp
Cutting Depth: 1/2-inch
Weight: 22.5 lbs.
Input Power: 110V/220V
Price
lotos plasma cutter

Lotos Plasma Cutter LTP5000D

Output: 10~50A
Cutting Depth: ½-inch
Weight: 26 lbs.
Power Source: Cordeed Electric
Price
lotos plasma cutter

Lotos Plasma Cutter LTP5000D

Output: 10~50A
Cutting Depth: ½-inch
Weight: 26 lbs.
Power Source: Cordeed Electric
Price
lotos plasma cutter

Lotos Plasma Cutter LTP5000D

Output: 10~50A
Cutting Depth: ½-inch
Weight: 26 lbs.
Power Source: Cordeed Electric
Price
lotos plasma cutter

Lotos Plasma Cutter LTP5000D

Output: 10~50A
Cutting Depth: ½-inch
Weight: 26 lbs.
Power Source: Cordeed Electric
Price
lotos plasma cutter

Lotos Plasma Cutter LTP5000D

Output: 10~50A
Cutting Depth: ½-inch
Weight: 26 lbs.
Power Source: Cordeed Electric
Price

Unbiased Reviews on the 10 Best Inexpensive Plasma Cutters under $500

After going through 117 Hours of Extensive Research, Market Observation for 250+ Products, and nearly 1000 User Reviews – we’ve neutrally sorted out for you – the top 10 plasma cutters within your budget of 500 USD.

Here’s a sneak peek over the best 10 choices for your possibly very first plasma cutter:

  1. LOTOS LTP5000D Plasma Cutter – Best for DIY Enthusiasts
  2. FORNEY EASY WELD 261 140 FC-i Plasma Cutter – Best for Light-Weight
  3. FORNEY 271 EASY WELD 140 MP – Best for Multi-Processor Design
  4. SUPER DEAL CUT50 Plasma Cutter Welding Machine – Best for Low Budget
  5. PRIMEWELD 50A CUT50D Plasma Cutter – Best for Air Inversion
  6. AMICO CUT-50 Plasma Cutter – Best for Professionals
  7. ZENY Arc Welding Machine – Best for Portability
  8. SUNCOO CUT50 Plasma Cutter – Best for Power-Efficiency
  9. LOTOS LT3500 Plasma Cutter – Best for Compact Design
  10. LOTOS CT520D Plasma Cutter – Best Three-in-One Combo

Keep reading, and we’ll help you to make the best buying decision.

1. LOTOS LTP5000D Plasma Cutter Review – Best for DIY Enthusiasts

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Output: 10~50 Amp
Cutting Depth: 1/2-inch
Weight: 26 lbs.

Lotos technology has earned prominence for latest technology’s IGBT/ MOSFET based precise and consistent current to the cutting surface. With a reasonable price, its LTP5000D plasma cutter cuts through any DIY project just like a knife to the butter!

The Lotos LTP5000D features a non-touch pilot arc. Now without even touching the tip to metal, you can work efficiently through those rough and rusty surfaces. Best part? – Generates the most minimal slag!

Perfectly suited to light-duty jobs and home projects, this plasma cutter provides a sharp, clean-cut thickness up to ½-inch. Especially, non-hazardous compressed air magnificently cuts through – Stainless Steel, Copper, Aluminum, Alloy Steel, and Mild Steel – up to ¾ inch of severance thickness.

What We Liked about Lotos LTP5000D:

What Needs to Improve:

2. FORNEY EASY WELD 261 140 FC-i Plasma Cutter Review – Best for Light-Weight

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Output: 140 Amp
Cutting Depth: 1/4-inch
Weight: 19 lbs.

An impressive flux-core capability comes with the Forney’s 140 FC-i welders! Starting from petty DIY projects to general metal fabrications, this power-packed machine handles even ranch and farm, automotive work!

With all-metal case, Forney 261 can effortlessly handle 2lbs and 10lbs wire rolls. Due to its lightweight, can be carried to project sites and everywhere.

The foot pedal enables easier speed controlling to your advantage! Sharply cuts through Cast Iron, Aluminum, Mild Steel, and Stainless Steel.

What We Liked about Forney 261:

What Needs to Improve:

3. FORNEY 271 EASY WELD 140 MP – Best for Multi-Processor Design

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Output: 10~140 Amp
Cutting Depth: 1/4-inch
Weight: 24.81 lbs.

Since 1932, Forney Industries has been creating metalworking and welding products for nearly 88 years in the heartland of America, but still committed to serving everywhere irrespective of the location… The Easy Weld 140 MP of Forney 271 multi-functions as a 3-in-1 processor welding machine!

Swiftly transitions between MIG, Stick, and DC TIG welding. The default setup supports flux-core welding. But with gas setup, can switch to cut on Mild Steel.

Inclusive accessories consist of a stinger and ground clamp. With the help of these two, Forney 271 can flawlessly run stick electrodes. During stick welding, this cutter exhibits the ability to weld with electrodes up to a maximum of 1/8-inch length.

What We Liked about Forney 271:

What Needs to Improve:

4. SUPER DEAL CUT50 Plasma Cutter Welding Machine – Best for Low Budget

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Output: 20~50 Amp
Cutting Depth: 1/2-inch
Weight: 24.4 lbs.

Fanatically searching for a dual voltage plasma cutter at a super-low price? That can handle both 110 V and 220 V support? Viola… The solution is here – Super Deal CUT50 for metal cutting!

Best part? It comes with a digital LCD screenplay! Now you can easily read the front panel air-pressure gauge, experience ZERO noise, and save loads of energy.

High-cutting speed ensures smooth cutting without any need for further polishing! Whether you are a professional or DIY user, without a doubt can use it for your light industrial work, site work, automotive work, ducting work, sheet metal fabrication, automotive, repair & maintenance services.

What We Liked Super Deal CUT50:

What Needs to Improve:

5. PRIMEWELD 50A CUT50D Plasma Cutter – Best for Air Inversion

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Output: 10~50 Amp
Cutting Depth: 1/2-inch
Weight: 22.5 lbs.

Plasma cutting is in massive demand now due to its efficiency with real faster speed and more than perfect outputs. Embedded with the newest technologies, one of the most-in-demand plasma cutters is the PrimeWeld’s 50A plasma cutter/ 50A air inverter.

If you want to accomplish some extraordinary substantial cuts, then this DC inverter air plasma cutter should serve your purpose just right! What grooves us to it most is that despite being a professional and heavy-duty plasma cutter, it’s still equally user-friendly!

An efficient industrial welding tool for Steel and many other electro-conductive metals – Yes, that’s what it is.

What We Liked Super PrimeWeld 50A:

What Needs to Improve:

Things to Consider – Before Buying the Perfect Plasma Cutter under $500

I. RIGHT AMPERAGE

Plasma cutters use electricity to produce the electric arc. And it is measured in terms of amperage. Amperage shares a positive correlation with the cutting speed.

You need to pre-determine the thickness of the metal-cut and the source of power you shall be using. Only after that, you can estimate the exact amount of Amperage to pair with your working material.

For heavy-duty metal-cutting purposes, it is wiser to aim for a plasma cutter with higher amperage. On the contrary, you can make do with a lower amperage for light-duty or thinner metal-cutting purposes.

For instance, with a 50 amperage plasma cutter, you tend to achieve metal-cutting thickness up to ½-inch. Whereas with a 25 amp of the plasma cutter, you can accomplish metal-cutting thickness up to ¼-inch.

II. DUAL VOLTAGE

Plasma cutters tend to operate on either 110/ 120V or 230/ 240V.

For light-duty operations, only a 110/ 120V can serve your purpose.

However, 110/ 120V isn’t sufficient for heavy-duty operations since it can’t cut thicker than ½-inch. To accomplish professional means, you will require 230/ 240V also.

And hence, for professional and construction requirements, our research team recommends using a dual-voltage plasma cutter… A dual-voltage plasma cutter operates on both 110/120V and 230/240 V. That way, you can do not only heavy-duty tasks but also DIY and home projects!

III. EASILY PORTABLE

Portability is like a boon for professionals, especially when they need to move around a lot. For a home user, however, a portable plasma cutter is never compulsory.

When as a high-end worker, you’re aiming for a portable plasma cutter, features you want to consider are:

  • Weight of machine
  • Compact design
  • Voltage coverage (to connect anytime, anywhere)

IV. CATEGORIES OF TORCH

A high-performance and high-speed cutting torch melts the metal and hence paves the first way towards metal-cutting, making that one of the essential criteria.

Out there in the marketplace, you will usually find 4 types of torches:

  • Lead Torch
  • Touch-Start Torch
  • High-Frequency Non-Touch Torch
  • Drag Technology Torch

Now coming to their prototypes, the lead torch is nearly flawless when it comes to functionality but extremely expensive at the same time. So we won’t be recommending that under $500 criteria, which leaves us with the touch-starch, non-touch, and drag torches. As suggested by the name, the touch-start needs the user to touch the torch for a head-start manually. Drag torch’s operation tends to be a bit troublesome.

Considering all the options in hand, HF’s non-touch torch is the most practical choice… Costs comparatively low also get started without any need to touch. And so, prevents accidental burns.

VI. INDICATOR & CONTROL

Appropriate control board and indicators are the first sign of a comfortable plasma cutting experience.

We’d recommend choosing an LED indicator board plasma cutter for the best experience with all modern immunities. Correctly display all required information, easy to switch, and also visually pleasant!

VII. FINISHING CUT

Now, this is going to vary based on the metal used and requirement. How precise you want the cut to be- depends on that mostly.

If you want intricate letter curving done on metal, then you’re going to need a high-quality plasma cutter with the capacity to cover minimal thickness.

On the other hand, if you intend to work on rusty, hard surfaces for regular cutting, the finishing shouldn’t be that much of an issue.

Regardless of the different circumstances, we’d recommend using a plasma cutter that provides a polished cut so that you don’t require polishing again after cutting.

Frequently Asked Questions (FAQ)

All About Finest Plasma Cutters under $500
What is actually plasma cutting?

Plasma – the fourth state of metal – is the prime component of plasma cutting. An accelerated jet of hot plasma is used to cut metals, essentially electrically conductive materials.

In a gist, by plasma cutting, we speak of a process – which typically cuts through Steel, Stainless Steel, Brass, Copper, Aluminum, and other such conductive metals – with an accelerated force of hot plasma.

How does a plasma cutter under $500 function?

A plasma cutter within $500 can effectively cut thin and thick materials alike. Read all details in the following steps:

Step-I: Compressed Gas

A compressed gas could be Oxygen, air, inert, or something else (depends on the material you’re cutting), is blown. Through a focused nozzle, the compressed gas is blown at high speed and straight aims the workpiece.

Step-II: Electric Arc

An electric arc is formed between a nearby electrode (or gas nozzle) and the working material. This electric arc is formed within the gas itself.

Step-III: Channel of Plasma

The electric arc, therefore, ionizes some of those compressed gases. And ends up creating an electrically conductive channel of the fourth state, plasma.

Step-IV: Melting Metal

The cutter torch passes its electricity to the plasma. As a result, plasma delivers heat, sufficient enough to melt the desired metal.

Step-V: Cutting Material

In the final step, both compressed gas and high-velocity plasma are driven together. Thus, it blows away the hot molten metal. Achieving the long-expected result separates, in essence, cuts through the metal.

What kind of technology does a plasma cutter under $500 use?

The dawn breaks of the 21st century have introduced a plasma cutter with smaller nozzles and thinner plasma arcs. It helps to accomplish laser-like precision with cutting.

Initially, plasma cutters used MOSFET technology in transistors. But now, with the recent tech revolution, plasma cutters under $500 are using IGBT technologies.

Why should I opt for a plasma cutter?

Opting for a plasma cutter is always a cost-effective alternative. Benefits of owning a plasma cutter under $500 include:

  • Enhanced Cutting Speed: Plasma cutters, on an average, are 5 times faster than traditional torches. Usually, these can cut nearly 500 inches every minute.
  • User-Friendly: Even with minimal training, beginners can start using a plasma cutter.
  • Budget-Friendly: Plasma cutters within $500 are not only economical but also efficient.
  • Multi-Functional: Plasma cutters can be used for multi-purpose such as guardrail, gauges, lining up material, etc.
  • Safe-to-Operate: The compressed gas used during plasma cutting is NOT one of the highly flammable materials. Top to it, plasma cutting doesn’t heat metal, rather keeps material surface cool.
Up to how much thickness can a plasma cutter cut?

If your plasma cutter’s cutting capacity mentions up to ¾ inch, then in most cases, you should use it for cutting till ½ inch only. The reason behind – pushing a plasma cutter to its limit – is NOT the wisest choice… Otherwise, the finishing will come out as rough and poor.

As far as the amperage is concerned, 80 Amp plasma cutter can effortlessly cut from ¾ inch to 1 inch thick metals. 50 Amp plasma can swiftly cut till ½ inch thickness of metal. And for a clean cut with a thickness of ¼ inch, a 25 Amp plasma cutter should always suffice!

Which kind of accessories do I need while plasma cutting?

For a safe and hazard-free working experience, proper safety measures should be taken during plasma cutting. Listed as the following:

  • Eye protection of shades #5 to #9
  • Face shield
  • Leather gloves
  • Apron
  • Jacket

Final Thoughts while Wrapping Up

Less expensive plasma cutters may not have been your first choice, but some of their best can deliver 80% of your expected performance. So for half the price of expensive ones, you get a well-functional and cost-efficient plasma cutter. That’s what the specialty of plasma cutters under $500 is!

Those require no preheating, cut quickly, include an air compressor, and most importantly, the torches are extremely versatile… With the best of under $500 plasma cutters, you get typical smooth cutting like the expensive ones. And if you manage to get your hands on the extremely precise cutting-torches, then thankfully, you’re going to require little to no sanding!

So as we always say, “take your time, compare the products, scrutinize the reviews, and make the best call”… Here’s to your next successful plasma-cutting adventure!

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